April 2025

Team News

Elementum 3D Included in $46B US Air Force Contract

Air Force Ewaac GraphicElementum 3D has been chosen by the U.S. Air Force to be included in the Enterprise-Wide Agile Acquisition Contract (EWAAC) indefinite delivery/indefinite quantity (IDIQ) vehicle initiative. This contract, capped at $46B through 2031, funds an readiness to quickly meet PEO (Program Executive Officer) Weapons program requirements. The EWAAC IDIQ initiative will come from interagency collaborations and external agency allocations. No predetermined funding will be issued.

EWAAC IDIQ’s goal is to expedite the acquisition process with enhanced modernization efforts, including weapons systems requirements development, research and development, testing and evaluation, production and fielding, prototyping, weapon design, system modeling, and demonstrations. The contract emphasizes the implementation of digital acquisition and sustainment practices directed at maintaining the Air Force’s technological superiority, primarily emphasizing Armament and Digital Trinity (agile software development, open architecture, and digital engineering, aimed at facilitating a digital transformation) air armament-related activities.

Elementum 3D will integrate its extensive metal additive manufacturing expertise and high-performance materials knowledge to support the open, agile, and digital armament mission. The company has a proven track record of novel solutions, innovative ideas, and advanced materials that will inspire evolutionary, revolutionary, and disruptive capabilities for the United States. 

“The Elementum 3D team is ready to develop innovative capabilities that align with the nation’s defense needs,” said Elementum 3D CEO and Founder Dr. Jacob Nuechterlein. “Our history runs deep with the U.S. Air Force, and we are honored to be part of this contract in support of the US armed forces.”

Additional information related to the EWAAC IDIQ contract:

Elementum 3D to operate at new ACMI munitions campus

Acmi ImageThe American Center for Manufacturing and Innovation (ACMI) recently announced the 16 companies that have agreed to operate at their new Munitions Campus. Elementum 3D is proud to be selected by ACMI for its advanced capabilities and specialties with materials science and advanced manufacturing.

The Munitions Campus will be built on a portion of the ACMI Properties National Security Industrial Hub (NSIH), a new 1,141-acre development adjacent to Crane Army Ammunition Activity and Naval Surface Warfare Center – Crane (“Crane”) in Bloomfield, Indiana. The $75 million Munitions Campus Program was awarded to ACMI Federal by the Department of Defense to strengthen the munitions supply chain by stimulating private capital for shared-use facilities to scale up domestic munitions production capabilities and capacity. Design and construction activities are scheduled to begin in the second quarter of 2025 with the facility opening in phases beginning in 2027.

The new campus is expected to help lower barriers to entry for emerging defense firms, broaden the range of capabilities and specialties together in one location, and enable a highly efficient and innovative industrial base to benefit both the defense and commercial sectors.

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Hotfire Video-Tadpole

Purdue Space Program follow-up, A6061-RAM2 rocket nozzel hot-fire success

Elementum 3D has been supporting the Purdue Space Program-Active Controls (PSP-AC) team since last year (March Momentum article) and we are excited to report the 3D printed propulsion system they developed has achieved a criticle milestone. The teams first hot-fires of their TADPOLE rocket nozze printed with A6061-RAM2 material was a huge success! The PSP-AC rocket nozzle propulsion system uses isopropyl alcohol and liquid oxygen as propellants to produce 550 pounds of force. 

Hot-fires video link

Upcoming Events
Nasa Technology Transfer Program Logo Extended

NASA Webinar Features Elementum 3D

Join NASA on Thursday, May 8, 2025, at 2:00 pm (ET) for a webinar with Elementum 3D.

Elementum 3D’s Chief Technical Officer, Dr. Jeremy Iten, will share the company’s journey from startup to industry leader in additive manufacturing. Discover how Elementum 3D is redefining what’s possible with 3D printing, enabling high-performance applications in aerospace, automotive, and beyond. Attendees will learn how collaborating with NASA helps push the boundaries of 3D-printed rocket engine technology. Jeremy will also speak about the challenges, breakthroughs, and real-world impact of Elementum 3D’s innovations.  

Read the full Spinoff story with NASA here

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Patrick Callard Chief Marketing Officer

Patrick Callard earned a B.B.A. in advertising from Western Michigan University in 1990. He provides over 30 years of experience in marketing communications, new business development and market outreach.
He has managed multiple marketing projects and budgets for a variety of services and products.

Patrick also successfully grew an IT consulting business from a two-man basement business to a profitable eight employee business in 4-years. Patrick’s daily focus is to unify customer experience, brand purpose, creative communication, and marketing technology to drive the growth of the business.

Tyler Blumenthal

Tyler Blumenthal

Sales Manager, RPM Innovations, Inc.

Tyler’s message will key on blown powder Directed Energy Deposition (L-DED) for AM and repair and why this process is being realized by industry as one of the key pillars in printing thin wall part structures and large part envelope requirements.

Shawn Allan

Shawn Allan

Vice President, Lithoz America, LLC

Shawn will reveal how Lithography-based Ceramic Manufacturing (LCM) is producing high resolution, high performance technical ceramics that can serve a wide range of applications and structural materials, such as alumina, zirconia, and silicon nitride. He will also touch on how LCM has progressed into multi-material components incorporating ceramics and metals.

Jeff Lints

Jeff Lints

Founder/CEO, Fortius Metals, Inc.

Jeff’s presentation will focus on the advances in wire DED, including welding processes for wire DED (arc, laser, and e-beam), next-generation alloys for large format metal 3D printing, and use cases that can benefit from replacing large forgings, replacing large machined billets, and producing advanced tooling — enabling next generation designs.

Dr. Jacob Nuechterlein

President/Founder Elementum 3D

Dr. Jacob Nuechterlein is the founder and president of Elementum 3D in Erie, CO. He earned his Bachelor of Engineering, Master of Science, and Doctor of Philosophy at the Colorado School of Mines. Jacob has been researching, teaching, or consulting on topics such as casting and powder metallurgy for the last 14 years. Elementum 3D’s work with powder bed laser additive manufacturing is based on these principles. In addition, is thesis work in thermodynamics and formation kinetics of metal matrix composites is directly related to all 3D printing processes.