September 2025

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Purdue Space Program wins Collegiate Propulsive Lander Challenge

Elementum 3D’s long journey with fifty undergraduate students in the Purdue Space Program-Active Controls (PSP-AC) team has culminated with tremendous success. The PSP-AC team was one of only three teams worldwide to win the $15,000 engine throttling prize from the Collegiate Propulsive Lander Challenge (CPLC).

The Challenge’s objective was to have student teams create self-landing rockets to advance vertical take-off and vertical-landing (VTVL) technology. PSP-AC’s winning answer to the challenge was their innovative TADPOLE propulsion system.

Purdue Space Program Winner Photos

In late 2023, PSP-AC chose Elementum 3D to additive manufacture the A6061-RAM2 aluminum TADPOLE combustion chamber, cooling circuit, and nozzle in a single component using Laser Beam Powder Bed Fusion (PBF-LB). Elementum 3D’s advanced RAM technology was critical to making their TADPLOE throttle campaign a reality. The use of A6061-RAM2 material provided the proper yielding characteristics required for the combustion chamber’s operating conditions while extending its lifespan. Furthermore, the PSP-AC team benefited from Elementum 3D’s aluminum alloy because it does not have the drawbacks that were found with other AM aluminum powders.

“Working with the student team at Purdue has been a great, they took design feedback well, incorporated our suggestions and ultimately designed a combustion chamber with award winning performance. We look forward to continuing relationships as they strive to advance space exploration technology,” said Ryan Morningstar, Elementum 3D account manager.

Beyond the CPLC win, the PSP-AC team now holds the record for the longest hot fire in Purdue Space Program history — 20 seconds and are the first student team at Purdue University to throttle a bipropellant liquid rocket engine. Moving forward, the team is planning to procure 1-2 similar chamber prints out of either GRCop-42 or Inconel 625. This would be a fully regeneratively-cooled chamber that would fly on their TOAD rocket lander vehicle, which would be the first collegiate rocket-powered lander.

Team News

Elementum 3D ICAM 2025 presentation schedule

You are cordially invited to attend the three scheduled Elementum 3D presentations at ICAM 2025 in Las Vegas, October 6-10.

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Patrick Callard Chief Marketing Officer

Patrick Callard earned a B.B.A. in advertising from Western Michigan University in 1990. He provides over 30 years of experience in marketing communications, new business development and market outreach.
He has managed multiple marketing projects and budgets for a variety of services and products.

Patrick also successfully grew an IT consulting business from a two-man basement business to a profitable eight employee business in 4-years. Patrick’s daily focus is to unify customer experience, brand purpose, creative communication, and marketing technology to drive the growth of the business.

Tyler Blumenthal

Tyler Blumenthal

Sales Manager, RPM Innovations, Inc.

Tyler’s message will key on blown powder Directed Energy Deposition (L-DED) for AM and repair and why this process is being realized by industry as one of the key pillars in printing thin wall part structures and large part envelope requirements.

Shawn Allan

Shawn Allan

Vice President, Lithoz America, LLC

Shawn will reveal how Lithography-based Ceramic Manufacturing (LCM) is producing high resolution, high performance technical ceramics that can serve a wide range of applications and structural materials, such as alumina, zirconia, and silicon nitride. He will also touch on how LCM has progressed into multi-material components incorporating ceramics and metals.

Jeff Lints

Jeff Lints

Founder/CEO, Fortius Metals, Inc.

Jeff’s presentation will focus on the advances in wire DED, including welding processes for wire DED (arc, laser, and e-beam), next-generation alloys for large format metal 3D printing, and use cases that can benefit from replacing large forgings, replacing large machined billets, and producing advanced tooling — enabling next generation designs.

Dr. Jacob Nuechterlein

President/Founder Elementum 3D

Dr. Jacob Nuechterlein is the founder and president of Elementum 3D in Erie, CO. He earned his Bachelor of Engineering, Master of Science, and Doctor of Philosophy at the Colorado School of Mines. Jacob has been researching, teaching, or consulting on topics such as casting and powder metallurgy for the last 14 years. Elementum 3D’s work with powder bed laser additive manufacturing is based on these principles. In addition, is thesis work in thermodynamics and formation kinetics of metal matrix composites is directly related to all 3D printing processes.